Well, I've been at it again. I decided to try to tackle the bottle gap.
I don't have a 3d printer and this would probably be a nightmare designing anyway so I went for my "go to" JB Weld SteelStik. I figured that I had better mock it up with clay to get an idea of how much that I would actually need.
I didn't want to run out mid-mixing and applying. The area under the bottle, I also filled with clay, just so nothing could get down in there after. Upon inspecting where the JBSS would be going, I noticed the flat portion of the bottle receiver nut has a wrench flat, which I will use as a lock for rotaion and movement, front to back, -handy.
Now I just had to clay up all potential locks and seams, and apply a lot of release agent.
I kind of screwed up right here, and I knew it at the time, but I didn't have a better solution than just doing a lot more work later. The problem was that I should have put tape all over the bottle, to give it some room afterwards. The problem with doing that, was that because its so curvy there would be wrinkles in the tape, or seams, if I cut a ton of small pieces, which would then make it harder to spin the bottle later, if I had to, to remove it. Between doing all that, or just sanding more later, I chose sanding.
I had originally planned to mix all of the epoxy at the same time, but after getting all my stuff together, and practicing the things that I would have to do, I realized there was no way I could do that by myself. So I mixed about a tablespoon of it at a time and just kept going. Doing it this way kind of stinks. This stuff is hard in five minutes. Everytime you add some on, there is a chance that there will be an air pocket, no matter how much you try to knead it in, or the chemistry will be a little different from batch to batch, and it will show in the end. You have to think big-picture and just keep going as fast as you can and try to apply to the last batch you did, throughout the process. Just a little bit too much, here and there, makes for a lot more work later; try to be too careful and the problems are even worse. Momentum is your friend, even if your friend is a sloppy drunk, case in point:
Even worse.
There was a whole lot of file work, and sanding, after this! My brothers (tradesmen, carpenters) were telling me to use power tools, and I have them, but no way. I always end up doing too much when I try to save time, that doesn't need saving.
I had planned to incorporate rare earth magnets to hold this on to the stock, but found out that they wouldn't even be necessary. The solution to hold this down was already done for me. The wrench flat on the bottle nipple is open behind the bottle when it is screwed on. Well, that spot made this piton:
That piton sticking up, gets pinched by the bottle, locking it to the receiver. It can't go anywhere.
Now I will address what many have probably been thinking about since I started this, "what about the regulator adjustment?" What about it? I don't care. I rarely adjust my regulator after the inital time, and if I have to then it's like all my other guns with internal regs, I gas down and take'em apart.
I spent a lot of time chasing my tail trying to clean up the JBWeld's finish. I had some deep pock marks that I had to mix micro amounts and fill with. Then the lines would show up, and I'd sand some more, add some more, etc.... I don't think that I like the look that I chose and might change it at some point too. I am thinking of using a 1" sanding drum at 10 and 2 o'clock and change the transition between top and bottom to more of an "S" shape. I am kind of fed up with it at the moment, but that will pass and I will take another look at it. I'd like to get this scanned and put into a printable file, then I could try a lot of different things, and it would weigh a lot less. JBWeld is heavy stuff, this weighs 3.5 ounces! I'm not happy about that either, that's why I was thinking about reducing it by changing the style.
Anyway, here's the pictures of where I left it, for now:
The back wraps the receiver block on both sides, the piton holds it down.
I'll give myself a "C" on this one, only because it was my first attempt. Otherwise, a "C-" because I can do better but I was getting impatient, which is never good. I did get rid of the gap anyway.